From Prototype to Series Production
Article
Composite manufacturing for OEM projects generally follows a structured path from first concept to repeatable production. Knowing what to expect at each stage helps both sides plan realistically and avoid surprises.
Step 1: RFQ and Feasibility
Every project starts with a description of the part, available technical data, and an initial evaluation of whether the geometry and volume are a good fit for composite manufacturing.
Step 2: Prototype
A first article or prototype is used to validate geometry, test fit against mating parts, and confirm the requirements actually hold up in the physical world — not just on paper. We’ve run this stage even without a complete 3D model, working from a test fixture cut to match a customer’s vehicle before committing to tooling.
Step 3: Pilot Batch
A small production run, typically in the range of 10 to 50 units, is used for field testing and early deployment before scaling further.
Step 4: Repeatable Production
Once the design and process are validated, production becomes repeatable: tooling is finalized, quality checks are standardized, and delivery moves onto a regular schedule.
Conclusion
A structured approach reduces uncertainty at every stage and supports a long-term working relationship rather than a one-off transaction.
